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Conventional Commutator Coil Armature Winding Machine Dual Flyer

Categories Armature Winding Machine
Brand Name: WIND AUTOMATION
Model Number: WIND-ST-TD2B
Certification: Main parts CE
Place of Origin: China Best No Hook Commutator Armature Winder
MOQ: 1PC
Price: Negotiable
Payment Terms: T/T
Delivery Time: 45 Working Days
Packaging Details: Poly wood case suitable for sea and air shipment
Commutator Type: Conventional Commutator Rather Than Tang
Max Wire Handled: 1.35mm (about AWG16),
Normal Gauge: Usually 0.20~1.2mm (AWG17 ~ AWG32)
Armature manufacturing: Vacuum cleaner hammers power tool armatures
Armature rotor stack: Straight stack or skew with different initial positioning way
Operation method: Step, Auto, JOG
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    Conventional Commutator Coil Armature Winding Machine Dual Flyer

    Convential Commutator Armature Dual Flyer Winding Machine For Slot Com Rotor​ WIND-ST-TD2B


    Winder Main Data and Application:


    Armature winder for tang commutator is common and normal because slot commutator has a hook on each


    segment which catches the magnet wire in the winding machine.It's easy to achieve flyer winding.


    Convential commutator requires insertion of magnet wires into the commutator slots which is a manual


    operation completed after the armature wires have already been wound.


    Because of the high labor rates associated with the conventional commutator,


    the final motor cost is often times much higher than motors manufactured with tang comms.


    Why Slot type convential commutator are still widely used in armature such as vacuum cleaners,


    hammers power tool in which the commutator is without hook tang and have a special way for


    pressing and hooking the copper wire to commutator wire slot area?


    1. Because conventional comms they are typically considered a better design choice for applications

    that have high vibrations and/or RPM, also conventional commutator save the copper hook in material,


    2. The motor manufacturers can reduce raw material cost if use conventioanl comm and hook commutator


    with the similar dimenson, the only difference is the amature with or without tang.


    WIND-ST-TD2B is the most consistant winding quality winder for conventional type commutator armature


    in China, Wind Automation offer the winding solution for kinds of no hook commutator with big wire size,


    with special winding diagram.


    Armature InformaitonSizeRemark
    Copper Wire Diameter0.20~1.2mmAWG17 ~ AWG32
    Armature Diameter Range20~90mm0.787'' ~ 3.543''
    Armature Stack Length10~130mm0.394'' ~ 5.118''
    Commutator Diameter8~60mm0.315''~2.362''
    Armature Slot NumberOdd, Even Slots
    Turns No.0~99999
    Flier Fork Speed0~2000RPM
    Indexing Speed0~2500RPM
    Total Power3.5KW
    Operation MethodStep, Auto, JOG
    Power SourceAC380V 50/60Hz3Phase
    Air Source5~7KG/cm20.5~0.7MPa
    Gross Weightabout 1000KGS
    Dimension1530mm x 1280 mm x 1650mm

    Armature/Rotor Winder Advantages:


    1. Armature winder WIND-ST-TD2B is dedicated machine for winding slotted type


    no hook commutator armature,obtain good adaption for slot type commutator with groove


    2. No need to work with special designated slotting undercutting machine


    3. Comparing to hook type armature, slotted type armature save copper wire and reduce cost,


    but winding slotted type armature can be a challenge


    because slotted type commutator armature winder is different from hook type armature winder


    WIND-ST-TD2B is the best winder for slotted type commutator in China during machine manufacturers


    4. 98% yield rate above assured when the slot commutator quality is good



    Armature Winding Machine Operation process:


    Operator only need to load and unload armature,


    other actions such as hooking, winding, indexing and cutting are automatcial process


    Winding and welding are the two most improtant process in building motors, WIND-ST-TD2B winding


    machine is mainly for automatical lap winding a slotted type commutator armature as below:


    1. Straight stack armature and


    2. Skew lamiantion rotor


    The purpose of these armature winder is to create a magnetic field lap winding coil


    when a current is run through them,



    Armature Winder Main configuration:

    PLC: MITSUBISHI

    Servo control system: DELTA

    Touch screen: MCGS7062KS

    Pneumatic system: AIRTAC

    Tension :Hysteresis tension

    Linear guide way: HIWIN

    Main electrical components:Korea and Japan




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