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High Capacity Food Processing Centrifuge For Kitchen Food Waste Disposal

Categories Food Processing Centrifuge
Brand Name: WP
Model Number: LW and LWS
Certification: ISO9001 and CU-TR
Place of Origin: Chengdu,China
MOQ: 1Unit
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 30units/month
Delivery Time: 2-3months
Packaging Details: Iron support frame
Materials: SS304 and 316,2205
Motor frequency: 50/60Hz
Motor Voltage: 380/460V/600V
Application: Restaurant Waste food
Separation: 2 Phase Separation
Advantage 1: CIP Washing system
Advantage 2: PLC touch screen + control panel
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    • Product Details
    • Company Profile

    High Capacity Food Processing Centrifuge For Kitchen Food Waste Disposal


    High Capacity Food Processing Centrifuge For Kitchen Food Waste Disposal


    Our company specialize in the design of petroleum, chemical engineering, coal chemical industry, steel, food, resin, fermentation, medicine, excess sludge of water supply and drainage, etc., completing the R&D, manufacturing and sales of dozens of products and auxiliary equipment including the solid-liquid two-phase, liquid-liquid-solid, solid-liquid-solid three-phase with different parameters explosion-proof centrifuge with flammable and explosive liquids as medium and the online real-time centrifuge with adjustable liquid layer.


    We have various unique techniques such as high-efficiency sewage concentration, dehydration treatment, three-phase separation of crude oil, kitchen waste, sludge and medical extract, wear-resistant energy-saving, explosion-proof sealing and interlock control. Our centrifuge has distinctive advantages including small covering area, simple process pipeline; high degree of automation; high safety protection measures; good on-site operating environment; strong material adaptability; and stable and reliable operation.


    Centrifuge Features:


    High performance stainless steel

    After the high temperature hydrolysis of the kitchen waste slurry, due to finer solid particles and 0.1-0.08 g/cm3 liquid density difference (compared with oil and water), the centrifuge needs a separation factor of more than 3000G to achieve the best separation effect. Model SAF2205 with high strength and corrosion resistance is adopted to ensure the stability and service life of the centrifuge.


    High-dryness screw conveyor and drum structure

    The dehydration of solid particles relies mainly on strong centrifugal force, high-torque screw extrusion force (pushing torque), and ultra-long solid particle dehydration length. The [ZK Separation] centrifuge can generate centrifugal force exceeding 3000G, 30 ~ 50% higher than the screw pushing torque of common centrifuges. The screw pusher torque, and the drum dehydration length is 10 ~ 20% longer than that of common centrifuges.


    High torque involute planetary gear differential

    The ultra-high-precision torque box is based on the high-torque involute planetary gear differential. The differentials equipped for the [ZK Separation] centrifuge have high torque, high speed, low heat generation and excellent heat loss. To ensure long-term, stable operation of the centrifuge.


    CIP washing system

    The fully automatic control system is equipped with a CIP washing system, which can effectively solve the problem that it is not completely cleaned during the shutdown process and effectively avoid the equipment troubles caused by artificial factors.


    Good adaptability

    The main part receives design optimization in exclusiveness and adjustability, fully considering all special requirements of centrifuge for material and process. The most applicable model can be provided for customers according to their materials.


    High automation level

    Procedures of the centrifuge such as material feeding, separation and material unloading are all automatically carried out in a continuous way during operation. The programmable logic controller is applied to realize the automatic control of centrifugal separation and automatic flushing.


    Good corrosion resistance

    All parts of the centrifuge that would be in contact with material are made of high-quality stainless steel. Drum and helical components of the centrifuge can be welded by 304/316/316L stainless steel, hastelloy, and titanium material, or be made by centrifugal casting using 304 stainless steel, 2205 stainless steel, etc. Multiple advanced abrasion proofing technologies are applied to protecting the helical blade and the material unloading part of drum, such as tungsten carbide coating, tungsten carbide bead welding, cemented carbide insert, and cemented carbide bushing, highly increasing the service life of the whole machine.


    Safe and reliable

    The centrifuge is equipped with multiple protections such as overcurrent control, vibration protection and temperature protection, to ensure safety and reliability during operation.


    Beautiful appearance

    The machine employs the structure of profile welding, and has a smooth and flat surface, and a beautiful appearance.


    ★ Three-phase centrifuge model and technical parameters


    tem
    Unit
    LWS250×1025C(X)LWS350×1435C(X)LWS450×1845C(X)LWS520×2150C(X)LWS580×2400C(X)LWS650×2600C(X)

    Throughput
    m3/h≥1≥3~5≥5-10≥10-15≥15-20≥20-30

    Roller diameter
    mm250350450520580650

    Length-to-diameter ratio
    4.14.14.14.14.14

    Speed
    rpm500040003500320030002800

    Separation factor
    350031363087298229482854

    Differential speed
    rpm1~501~351~341〜341~301~28

    Main motor power
    kW1122304555/7575/90

    Ancillary motor power (kW)
    kW45.57.51518.522

    Weight
    kg125025004000520065008000

    Boundary dimension (L x W x H)
    mm2500×800×11503700×1050×14003800×1150×16004800×1250×18005300×1750×13825600×1850×1500

    Note: The throughput is related to material characteristics.

    X" indicates that the heavy phase liquid is discharged by the centripetal pump with back pressure; the overall dimensions vary with the liquid discharging way of the centrifuge.


    IV. Kitchen wastes water treatment system


    Kitchen wastes commonly known as hogwash and also swill and pigwash, as well as wastes (residues) from food processing and edible residue residues, are complicated in composition, mainly oil, water, peels, vegetables, cooked rice and noodles, fish, meat, bones, and a mixture of waste utensils, plastics, paper towels, and the like. In respect to chemical composition, there are starch, cellulose, protein, lipids, and inorganic salt.


    I. Kitchen wastes pretreatment system



    II. Kitchen wastes deoiling system


    The kitchen wastes after sorting, crushing, pulping, heating, and three-phase separation in the centrifuge are as follows:



    S/N
    Name
    Parameter

    Remarks
    01
    Solid phase (waste residue) solid content % (W/W)
    ≥20-25Related to regional eating habits
    02
    Light liquid phase (crude oil) water content % (W/W)
    ≤3~5
    03
    Heavy liquid (kitchen water) solid content % (W/W)
    ≤1~2
    04Heavy liquid phase (kitchen water) oil contentNo macroscopic oil
    05Oil recovery rate %≥95

    ★ 2phase Centrifuge model and technical paramete


    Centrifuge modelmm
    Drum diameter mm

    Length-to-diameter ratio
    rpm
    Speed rpm

    Separation factor
    rpm
    Differential speed rpm
    kW
    Main motor power kW
    kW
    Ancillary motor power (kW)
    m3/h
    Throughput m3/h
    kg
    Weight (kg)
    mm Boundary dimension: (L x W x H)
    LW250x1025C2504.1450028351~501142~512502500×800×1150
    LW350x1435C3504.1350024351~3515-225.55〜1025003700×1050×1200
    LW450x1845C4504.1320025801~3430-377.5-118~1542004300×1150×1450
    LW520x2150C5204.1300026201~3455-7511-1515-2552005100×1250×1600
    LW580x2400C5804.1280025461~3075-9015-18.520-3565005520×1450×1700
    LW650x2600C6504260024601~2890-1102235-4578006250×2000×1550
    LW750x2800C7503.7220020331~28110-1603040-60110006500×2200×1600

    The length dimension varies with motor power.

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