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90-100m/min PC Bar Production Line For Railway Sleeper Induction Heating Machine

Categories PC Strand Machine
Brand Name: SUNTECHMACH
Model Number: 9.0-12.6MM
Certification: CCC, ISO
Place of Origin: CHINA
MOQ: 1 SET
Price: 100000
Payment Terms: L/C, D/P, T/T
Supply Ability: 80SETS/YEAR
Delivery Time: 90 DAYS
Packaging Details: WOODEN CASE AND PALLET
RAW MATERIAL: 30MNSI,30Si2Mn
FINISHED PRODUCT: PC BAR
APPLICATION: REINFORCEMENT WELDING CAGE IN CONSTRUCTION
COLOUR: CUSTOMIZED
Diameter: 7-13mm
Induction quenching temp.: ≤950℃
Induction tempering temp.: ≤450℃
Temp. control accuracy: ±5℃
Take-up coil dimension: φ1800-φ2400mm
PLC: Siemens
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90-100m/min PC Bar Production Line For Railway Sleeper Induction Heating Machine

PC Bar Production Line for Railway Sleeper PC Bar Induction Heating Line



I. Whole Work Flow:

Pay off → Wire arranging→ Mechanical descaling→ Horizontal type wire drawing and forming machine → Vertical and horizontal straightening → Three roll clamping and driving→ Cleaning unit →Heating No.1 →Heating No.2 →Heating No.3 → Heat Preservation → Cooling for Quenching → Induction Tempering → Heat Preservation →Cooling for Tempering →Three roll clamping and driving → Shearing → Wire separating → Wire take-up

II. Main Technical Parameters:
No.ItemSpecification
1Raw material30MnSi,30Si2Mn and other alloy spring steels
2DiameterΦ 7.0-13.0mm
3Working speed

90-100m/min for type φ 7.1mm;

80-90m / min for type φ9.0mm;

65-70m/min for type φ 10.7mm;

40-45m/min for type φ 12.6mm.

4Induction quenching temp.≤950ºC constant and adjustable
5Induction tempering temp.≤450ºC constant and adjustable
6Temp. control accuracy≤ ±5ºC
7Take-up coil dimensionφ1800-φ2400mm
8Pay-offHorizontal rotating type pay off
9Center elevation1000mm
10Production methodContinuous production
11Finished products

1) Products keep consistence with "GBT5223.3-2005" and "JISG3137-1994"




III. Application scope
PC steel bar has the features of high strength tenacity, low relaxation and good weldability, and widely used for tubular pile, viaduct pier, railway sleeper, etc.


IV. Technical features
1) The complete production line is composed of preheating power supply unit, raising temperature power supply unit, quenching power supply unit and tempering power supply unit with reasonable configuration.
2) The complete production line adopts PLC+frequency variable control with high automation, can realize tension control, automatic feeding, automatic shearing and automatic take-up.









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